Small Packaged Products
Standard Altitude Only 0–2000 ft
Accessory LP Conversion Kit
Cancels: IIK 582A-18-6
IIK 582A-18-7
1-01
Installation Instructions
60,000–130,000 Btu/hr
Part Number: CPLPCONV006A00 2 to 5 Tons
NOTE: Read the entire instruction manual before starting the
installation.
Firing Tube
This symbol → indicates a change since the last issue.
SAFETY CONSIDERATIONS
Installing and servicing air conditioning equipment can be hazard-
ous due to system fuels. Only trained and qualified personnel
should install, service, or repair air conditioning equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning coils, or cleaning and replacing filters. All other
operations should be performed by trained service personnel.
When working on air conditioning equipment, observe precautions
in the literature, on tags, and on labels attached to the unit.
NOx Baffle
C00151
→
→
Fig. 1–Low NOx Baffle Location
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
This unit is designed to operate at 3.5 in. wg (±0.3 in. wg) of
manifold pressure with liquid propane (LP) gas. Exceeding
this pressure may result in explosion, injury or death.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
INTRODUCTION
These instructions cover the installation of a liquid propane
conversion kit on models 48GS, 582A, PY1P-B, 48GX, 583A,
PY2P-B, 48GP, and 583B that are equipped with a White Rodgers
combination automatic gas valve regulator.
Follow all safety codes. Wear safety glasses and work gloves.
Have a fire extinguisher available.
DESCRIPTION AND USAGE
This kit is applicable to units with heating inputs from 60,000 to
130,000 Btu/hrinstalled at standard altitudes from 0 ft to 2000 ft.
It cannot be used for high altitude installations or on units with
heating inputs of 40,000 Btu/hr. High altitude conversions
(2001–6000 ft) should use kit #CPLPCONV007A00. All conver-
Before converting a unit to LP, remove the burner assembly
and inspect the heat exchanger tubes. If there are V-shaped
NOx baffles installed in the firing tubes (See Fig. 1). THEY
MUST BE REMOVED PRIOR TO CONVERTING
THIS UNIT TO LP. Discard the baffles after removal.
sions
of
40,000
Btu/hr
units
should
use
Kit
#CPCLPCONV008A00 (applicable for any altitude from 0 ft to
6000 ft).
INSTALLATION
Before performing service or maintenance operations on unit,
turn off gas supply first, then the main power switch to unit.
Electrical shock could cause serious injury or death. TAG
DISCONNECT SWITCH WITH SUITABLE WARNING
LABEL.
This conversion kit is to be installed by qualified service
personnel in accordance with these instructions and all codes
and requirements of the authority having jurisdiction, and in
Canada, in accordance with the requirements of the
CAN/CGA (Canadian Gas Association) B149.2 Installation
Code. Failure to follow these instructions could result in
serious injury, property damage or death. The qualified
agency performing this work assumes responsibility for this
conversion.
→ 1. Turn off gas supply first, then power to unit.
2. Remove the front access panel from unit.
3. Disconnect the gas pipe from the gas valve.
4. Disconnect orange sparker cable at the ignition control.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book
Tab 1a 1a
1
4
PC 101
Catalog No. 534-80021
Printed in U.S.A.
Form 48-15SI
Pg 1
1-01
Replaces: 48-14SI
→
Table 2–LP Gas Orifice Sizes
LP GAS ORIFICE
PART NO.
AND SIZE
ALTITUDE (FT)
GAS SUPPLY
PRESSURE
(IN W/C) (LP)
LP NOMINAL
HEATING
INPUT (BTUH)
MANIFOLD
PRESSURE
(IN W/G) (LP)
NUMBER OF
ORIFICES
UNIT SIZES
MIN
MAX
0–2000
2001–6000
018040
024040
030040
THIS KIT APPLIES TO MODELS WITH HEATING INPUT OF
57,000 BTUH AND HIGHER. FOR 40,000 BTUH MODELS USE KIT # CPLPCONV008A00
40,000
57,000
024060
030060
036060
042060
LH32RF080
No. 46
2
3
4.0
4.0
13.0
13.0
3.5
3.5
THIS KIT APPLIES
TO STANDARD ALTITUDE
INSTALLATIONS ONLY.
ABOVE 2000 FT
036090
042090
048090
060090
LH32RF080
No. 46
85,500
USE HIGH ALTITUDE
LP CONVERSION KIT
#CPLPCONV007A00
048115
060115
LH32RF094
No. 42
115,000
127,000
3
3
4.0
4.0
13.0
13.0
3.5
3.5
048130
060130
LH32RF096
No. 41
3
CLOSED END
BURNER (3)
FLAME
SENSOR
CLOSED END
MANIFOLD
BURNER RACK
PIPE PLUG
SPARKER
GAS VALVE
ORIFICE (3)
85,500 BTUH TO 127,000 BTUH UNITS
CLOSED END
BURNER (2)
CLOSED END
FLAME SENSOR
MANIFOLD
BURNER RACK
PIPE PLUG
SPARKER
GAS VALVE
ORIFICE (2)
57,000 BTUH UNITS
C00149
→
Fig. 2–Orifice Installation
4
THIS APPLIANCE HAS BEEN CONVERTED
TO LP. GAS. KIT NO. _______________________
BY _______________________ DATE: ________
WHO ACCEPTS THE RESPONSIBILITY FOR
THE CORRECTNESS OF THIS CONVERSION.
48SS500283
A99309
→
Fig. 3–Conversion Responsibility Label
ROLLOUT SWITCH
BURNER
BRACKET
C00150
→
Fig. 4—Burner Bracket
5
6
7
Copyright 2001 Carrier Corporation
iik582a187
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book
Tab 1a 1a
1
4
PC 101
Catalog No. 534-80021
Printed in U.S.A.
Form 48-15SI
Pg 8
1-01
Replaces: 48-14SI
|